The transformation of the idea of cutting tool includes two aspects: the idea of thinking and the idea of production and management.
1. Thinking concept
Where is the way to improve efficiency and reduce costs? In recent 20 years, the cutting speed has been increased by 5 ~ 10 times, but the machining efficiency has only increased by 50% ~ 100% . In recent years, China's rapid development of cutting machine tools, with the world's leading, ranked first, but the tool industry is far behind. As the saying goes, a good horse with a good saddle, if advanced machine tools and advanced tools do not match, then the high-efficiency processing efficiency can not be brought into play, will seriously affect the improvement of production efficiency, restrict the development of manufacturing to modernization。
The idea of attaching importance to the main engine while attaching importance to the cutting tool has been deeply rooted in many people's minds. The cutting technology and the cutting tool industry are lagging behind, instead of using high-efficiency cutting tools to reduce the cost by improving the processing efficiency. If CNC machine tools, machining centers and other advanced cutting machine tools, are equipped with the corresponding high-efficiency tools, low-grade tools, fake and shoddy products there is no market, China's processing industry will take a big step forward.
Although the cost of cutting tool only accounts for 3% ~ 4% of the manufacturing cost in modern machining, it has a great impact on the total cost, the processing efficiency is increased by 20% , the processing cost can be reduced by 15% , while the cost of using cheap cutting tool is reduced by 20% , but the processing cost is only reduced by 0.5% The tool life is doubled, and the machining cost is reduced by only 1.5% . As a result, more and more people realize that increasing the input of cutting tools for high-speed cutting is the most effective means to improve efficiency and reduce costs. This is a leap in cutting concepts in recent years, hope this kind of idea becomes the conscious action of the enterprise.
2.The concept of production and management
In the development of modern high-efficiency cutting tools in our country, the harm caused by the conservative idea of sticking to the old ways and not making progress far exceeds the influence of the backward technology. From the traditional standard cutting tools to the modern high-efficiency cutting tools, the Chinese cutting tool industry has experienced a transformation process, which is full of difficulties and hardships. This process of change has caused some enterprises to shrink back, not to rise to the challenge, but to stay where they are, or even go backwards. In this regard, it should be recognized that change is the needs of the times, change or retreat or die. China's manufacturing industry is developing at an amazing speed. Just take automobile manufacturing as an example: It took 36 years from 1956 to 1992 to develop to 1 million vehicles, and only 4 years from 1992 to 1996 to produce 1.5 million vehicles, in 2008, China has become a global auto manufacturing power. The auto industry is the leading industry. The rapid development of the auto industry has led to the passive and synchronous development of related industries. A huge modern manufacturing system has sprung up all over China, so whether from the survival space of China's tool industry itself or from the overall need for China's entire manufacturing industry to improve its competitiveness, it is urgent for tool enterprises to speed up structural adjustment to promote the development of efficient cutting tools. Only by changing the theory of production and management, from the traditional standard cutter cage set, manufacturing to meet the market demand, marketable and efficient cutting tools is a smooth way.